TECHNICAL NOTES

 

TEMPERATURE RISE CONSIDERATIONS

Total losses for the transformer, including winding loss and core loss per pound of silicon steel at a given flux level, may be calculated from design data and data furnished by steel suppliers.

At AMVECO, cross-sections of toroids are ordinarily designed to render a 60ºC to 65ºC rise. The graph below illustrates the rise in transformer temperature as the actual power approaches the transformer's nominal power rating.

Temp Rise vs. Ratio


STRAY FIELD SKETCH


A=With Magnetic shield*
B=Without magnetic shield*

*10mG reading on a 600 VA transformer at idle, energized with 120V 60Hz at room temperature, using Walker Scientific field monitor model ELF-660 in the R&D room.

VOLTAGE DROP

The regulation of toroidal power transformers is expressed by the following equation:

%Reg = [(Eoc-Efl)/Eoc] x100
Efl = Full load voltage
Eoc = No-Load

Regulation may be improved by using large diameter wire in the windings or a larger core. This technique is accompanied by a slight increase in size and cost.



TOROID EFFICIENCY

The following graph illustrates the effect of increasing load on the efficiency of a toroid for various nominal ratings.